Charging System and Starting System Problems and Solutions

Home Links

The following are articles from the June 1999 issue of:

REMAN TOPICS
NEWS YOU CAN USE FROM BOSCH

If a little is good, then a lot's better. NOT!
It seems that VW did such a good job of insulating the terminals on 1994-1995 Golf's and Jetta's (AL0185X, AL0186X, AL0181X, AL0184X) that they inadvertently created some low/dead battery problems on these cars. In some cases the eyelet connector of the wiring harness, which connects to the B+ stud of the alternator, had just enough extra insulation applied to it to keep it from making good contact. This in turn prevents the alternator from charging properly. To prevent a return trip to the battery charger, VW suggests that you disconnect the battery ground, remove the eyelet terminal from the alternator B+ stud and remove approximately 6mm of insulation from the terminal. Then, some die electric gel should be applied to the eyelet before re-attaching to the B+ stud with a torque of 13Nm or 10ft.-lbs. Next, re-attach the battery ground and get on to the next tricky subject.

Old Bug New Parts
Alternators which fit the 1975-'79 VW BEETLE and SUPER BEETLE (AL82N) are of Bosch Germany and Brazilian manufacturing origin, as well as Motorola USA. While these three styles of units are totally interchangeable on the car, the Voltage Regulators are not interchangeable between the three. Until this point in time only a replacement Voltage Regulator for the German production alternators has been available (p/n 0 192 052 007). Now Bosch is introducing Voltage Regulator p/n 9 190 087 003 which is a direct replacement for the Brazilian produced units. Retail price for this regulator is $23.60.

Crafty Like a Fox
1987 through 1993 VW Fox's can really drive you to distraction when you know that the battery is fully charged, all of your connections are clean and tight, and you've just replaced the starter (Bosch P/N SR0406X) and they still won't start! What else can you check? The fuse box. That's right, there is a wire bridge located between terminals 36 and 38 which needs to be properly seated to assure power to the starter. By making sure the wire bridge is securely seated, you should have outfoxed the Fox.

Volkswagen / Audi Parts Specials

Click on your year or engine size
Fox
1987-1993
Passat
1990-1997
Golf 3 / Jetta 3
1993-1999
with 2.0 l engine
with 2.8 l engine
Corrado
Golf 2 / Jetta 2
1985-1992
with 8v engine
with 16v engine
Audi 90
1993-1995
Jetta 1 New Beetle
1998-2002
with 2.0 engine
with 1.9 TDi engine
Vanagon
1986-1992
Audi 80 / Audi 90
1988-1992
with 4cyl engine
with 5cyl engine
Golf 4 / Jetta 4
1999-2002
with 2.0 l engine
with 1.9 TDi engine
with 2.8 l engine
Audi 100 / Audi A6
1992-1997
Audi 5000 / Audi 100
1984-1991
Eurovan
Check out our other specials
Volvo 240 Mann oil filter Pagid brakes for VW/Audi